Turnkey Robotic Welding Workstation Solution bakeng sa Tlhahiso ea Libaesekele

1. Kakaretso ea Phethahatso
Joalo ka moetsi ea etelletseng pele oa liroboto tsa indasteri ea China, Yooheart e fana ka tharollo ea mochini oa liroboto oa turnkey o etselitsoeng indasteri ea libaesekele. Sistimi ena e kopaneng e kopanya liroboto tse nepahetseng haholo, theknoloji e tsoetseng pele ea welding, le lisebelisoa tse bohlale ho ntlafatsa katleho ea tlhahiso, ho netefatsa boleng ba weld, le ho fokotsa litšenyehelo tsa ts'ebetso. E etselitsoe ka ho khetheha bakeng sa foreimi ea libaesekele le lisebelisoa tsa likarolo, tharollo ena e tšehetsa tlhahiso e ngata ea libaesekele tsa setso, li-e-baesekele, le mefuta e phahameng ea ts'ebetso ha e ntse e boloka ho feto-fetoha ha maemo.

2. Overview System
Setsi sa mosebetsi se kopanya likarolo tse latelang tsa mantlha:

6-Axis Industrial Robot: Letsoho la robotiki le lebelo le holimo, le phetoang holimo le lokiselitsoeng ho cheselletsa.

Mohloli oa Matla a ho Welding: Mochini oa welding oa MIG/MAG oa dijithale o nang le matla a ho otla.

Positioner/Turntable: Sebaka se khannoang ke servo ka li-axis tse peli bakeng sa ho qhekella ha mosebetsi oa 360°.

Tokiso e Tloaelehileng: Li-jigs tsa modular li tsamaellana le li-geometri tsa foreimi ea libaesekele tse ngata.

Peripheral Systems: Ho ntšoa ha mosi, sefepi sa terata, yuniti e pholisang, le litšitiso tsa polokeho.

Sistimi ea Taolo: Sehokelo sa Centralized PLC/HMI se nang le bokhoni ba mananeo a kantle ho naha.

3. Likaroloana tsa Bohlokoa le Litlhaloso tsa Setegeniki
3.1 Yuniti ea ho Cheselletsa Liroboto
Mohlala oa roboto: [YH1006A-145], letsoho le hlalositsoeng la 6-axis

Boima ba moputso: 6 kg

Bophahamo: 1,450 limilimithara

Pheta-pheta: ± 0.08 limilimithara

Lebelo la Welding: Ho fihla ho 1 m / min

Tšebelisano: E ts'ehetsa lits'ebetso tsa welding tsa MIG / MAG.

Likaroloana:

Ho lemoha ha ho thulana le ho fokotsa torque bakeng sa ts'ebetso e bolokehileng.

Tšireletso ea IP64 bakeng sa ho tšoarella libakeng tse thata.

Liphutheloana tsa software tse kentsoeng esale pele (mohlala, ho latela seam, ho loha).

3.2 Servo-Driven Positioner
Mofuta: Dual-axis headstock/tailstock design

Mojaro Bokhoni: 300 lik'hilograma

Lebelo la Potoloho: 0–3 rpm (e ka hlophiseha)

Angle e Sekamang: ±180°

Taolo: E hokahantsoe le roboto ka puisano ea EtherCAT.

Lisebelisoa:

E etsa hore ho fihlellehe ha kopanelo ea weld bakeng sa liforeimi tse rarahaneng tsa libaesekele.

E fokotsa nako ea ho beha sebaka ka 40% ha e bapisoa le litlhophiso tsa matsoho.

3.3 Sistimi ea ho cheselletsa
Mochini oa Welding: [Aotai NBC350RL], 350A pulse MIG/MAG

Bophara ba Mohala: 0.8–1.2 mm (tšepe/aluminium)

Mosebetsi Cycle: 100% @ 300A

Wire Feeder: Sistimi ea lirolara tse 4 tse nang le anti-spatter coating.

Melemo:

Mananeo a Synergic welding bakeng sa tšepe ea boemo ba libaesekele (Q195/Q235), lisebelisoa tsa aluminium (6xxx series), le titanium.

E fokolitse spatter ka 60% ka taolo ea adaptive arc.

3.4 Customized Fixturing
Moralo oa Modular: Li-clamp tse fetohang ka potlako le litšehetso tsa liforeimi ho tloha ho 12 ″ ho isa ho 29 ″.

Lisebelisoa: Litšepe tse thata tse nang le likarolo tse hokahaneng tse koahetsoeng ka ceramic ho fokotsa ho khopama ha mocheso.

Li-Sensors: Li-sensor tsa proximity tse kopaneng bakeng sa karolo ea netefatso ea boteng.

Likaroloana tsa Libaesekele tse Tšehetsoeng:

Liforeimi tse kholo (taemane, mohato oa ho feta)

Lifereko tse ka pele/ tse ka morao

Li-handlebar le li-stem assemblies

Li-betri tsa e-baesekele

4. Tsamaiso ea Tsamaiso ea Ts'ebetso
Loading: Opereishene e kenya li-tube/manonyello a tala ka har'a tlhophiso.

Clamping: Li-clamp tsa moea tse sireletsang likarolo tse nang le

Welding: Roboto e sebelisa litsela tse reriloeng esale pele ha boemo bo lokisa likarolo.

Tlhahlobo: Sistimi e kopaneng ea pono e etsa licheke tsa boleng ba post-weld.

Ho laolla: Likarolo tse felileng li fetisetsoa seteisheneng se latelang ka conveyor.

Nako ea potoloho: metsotso e 3-5 ka foreimi (ho itšetlehile ka ho rarahana).

5. Melemo ea Tlholisano
5.1 Tšebeliso e Ntle ea Litšenyehelo
Tlhahiso ea Lehae: 30% ea litšenyehelo tse tlase ha li bapisoa le litsamaiso tse tsoang kantle ho naha.

Poloko ea Matla: Theknoloji ea welding ea inverter e fokotsa tšebeliso ea matla ka 25%.

5.2 Nepahetse le Boleng
Adaptive Welding: Tokiso ea nako ea 'nete ea arc e netefatsa ho kenella ka mokhoa o tsitsitseng ho li-tubes tse nang le marako a masesaane (1.2-2.5 mm botenya).

Pheta-pheta: ≤0.1 mm weld seam e kheloha ho pholletsa le lihlopha tsa tlhahiso.

5.3 Ho tenyetseha
Retooling e potlakileng: Litokiso li ka hlophisoa bocha bakeng sa meralo e mecha nakong ea metsotso e 30.

Scalability: Litsi tsa mosebetsi li ka atolosoa ho ba lisele tsa liroboto tse ngata bakeng sa litaelo tse phahameng haholo.

5.4 Likarolo tse bohlale
Lenaneo la Offline (OLP): Litsela tsa liroboto tse hlahisoang ho tsoa ho mehlala ea CAD, ho fokotsa nako ea ho theoha.

Tlhokomelo ea Remote: Tlhahlobo e nolofalitsoeng ke IoT bakeng sa tlhokomelo e boletsoeng esale pele.

6. Ts'ebetsong & Tšehetso
Nako ea Morero:

Mohato oa Moralo: Libeke tsa 2-3 (ho kenyeletsoa tlhahlobo ea litlhoko tsa bareki).

Tlhophiso le Koetliso: Libeke tse 4 sebakeng sa marang-rang.

Warranty: Likhoeli tse 24 bakeng sa likarolo tsa bohlokoa.

Litšebeletso tsa Koetliso:

Litaelo tsa letsoho mabapi le ts'ebetso ea liroboto, ho lokisoa ha lintho, le ho ntlafatsa paramente ea weld.

Lintlafatso tsa selemo le selemo tsa software le tšehetso ea tekheniki ka 24/7 hotline.

7. Thuto-pale: E-Bike Manufacturer
Boemo ba Bareki:

Sebaka: Zhejiang, China

Bokhoni ba Tlhahiso: li-unit tsa 10,000 / khoeli

Liphetho ka mor'a ho tsamaisoa:

Sekhahla sa sekoli sa welding se fokotsehile ho tloha ho 8% ho isa ho 0.5%.

Litšenyehelo tsa basebetsi li fokotsehile ka 70% (ho tloha ho li-welders tse 6 ho ea ho opereishene e le 1 ka shift).

ROI e fihletsoe nakong ea likhoeli tse 14.

8. Ke Hobane'ng ha U Khetha Yooheart?
Tsebo ea Indasteri: Lilemo tse 15+ tse sebetsanang le welding ea liroboto bakeng sa meaho e bobebe.

Tharollo ea ho Qetela: Boikarabello ba mohloli o le mong bakeng sa ho kopanya mechine, motlakase le software.

Ts'ebeletso ea Lehae: Baenjiniere ba 50+ ba eme naheng ka bophara bakeng sa karabelo e potlakileng.

9. Qetello
Setsi sena sa mosebetsi sa turnkey robotic welding se fana ka tharollo ea bopaki ba nako e tlang bakeng sa baetsi ba libaesekele ba batlang ho iketsetsa lits'ebetso tsa welding ntle le ho sekisetsa ho fetoha le maemo. Ka ho kopanya liroboto tse nepahetseng, lisebelisoa tse bohlale, le tšehetso e matla ka mor'a thekiso, [Lebitso la K'hamphani ea Hao] e matlafatsa bareki ho fihlela tlhahiso e phahameng, boleng bo holimo ba weld, le tlholisano ea nako e telele mebarakeng ea lefats'e.


Nako ea poso: Mar-17-2025